Leading the way in Glass Solutions


Key application areas include:

  • Float process

  • Container glass
  • Fiber glass
  • Tubes/bulbs
  • Optical/scientific
  • Insulation
  • Other special types

 
Glass Solutions
 

Understanding your plant and the business challenges that you face day to day leads us to provide you with engineered solutions for glass plant automation that can save you energy, reduce gas emissions, maximize efficiency, productivity and ultimately your return on investment.

Use hardware and software expertise that can provide you with a solution to match your requirements utilizing experienced and dedicated specialists in all major sectors of the glass industry

Literature:
     Glass Solutions Flyer HA029779 Issue 2 (16 pages)


Have confidence in measured value for your money

Work with a team that are committed to developing products and solutions to minimize plant operating costs, while maximizing productivity and quality:

  • Consultancy services to ensure you get exactly what you need

  • Get global and plant wide consistency while minimizing costs through the re-use of engineering

  • Use a solution that is scalable - from full plant automation to a single control loop

  • Use a team that can provide rapid installation during critical hot or cold rebuilds

  • Reduce your energy costs through advanced monitoring, fuel switching systems, oxygen/gas control and oxygen/fuel control

  • Utilize automation that will bring you reduced labor costs and Standard Operating Procedures (SOPs)

  • Protect your investment with lifetime service level agreements

  • Choose from a complete range of services designed to provide you with the best value from your system:

    • System development

    • Installation

    • Commissioning

    • Calibration

    • Spares management

    • Technical support


Time-proven, modular, scalable control solutions

From simple loop control to information integration and plant wide DCS systems, choose a scalable, modular solution to match your application and budget. As your requirements grow, new modules can be easily incorporated into your system.
    
Use products that are designed to integrate at all levels
  
Integration is an important part of systems. You can use products that are designed to work on multiple communication platforms with connectivity at all levels. Where appropriate, or necessary, 3rd party integration is an established part of our solutions offering.
You can make use of our expertise in process automation, accurate control, secure data recording and visualisation, which can be found at every level of our systems. Maximize your system productivity with high availability (redundancy) and use proven, standard function blocks to minimize your engineering costs.

Glass Furnace Control
Glass manufacture requires a high level of accuracy and reliability in the control of the furnace to achieve consistent glass quality, to avoid energy losses and to keep emissions within legislated boundaries. Reliability is particularly important at critical stages in the process such as the furnace reversal. The T2550 PAC is designed with integral redundancy and is synchronised to a real time clock to ensure that this process can be managed safely and efficiently.

  • High availability with dual redundant processors
  • World renowned accuracy of control
  • Continuous, precise glass level control
  • Cross-limiting lead/lag combustion control
  • Fuel flow/ratio control
  • Oxygen trim
  • Fuel switch over control


  • Boosting Power Control and Monitoring
    Molten glass is a conductor of electricity. Passing high currents through the glass produces direct heating in the resistance presented by the glass. This heating is beneficial as it heats the 'colder' bottom glass in the furnace. This heated bottom glass rises towards the top and has a stirring effect which helps with melting and heat transfer. Boosting is often used to meet periodic fluctuations in demand or to support the pull rate of a furnace at the end of its operating life. Boosting may also help to reduce NOx emissions.
       
    For electrical power control and monitoring in fiber glass, float glass, containers and insulation applications, you can rely on us to provide complete systems including the electrical cabinets, power controllers and necessary transformers.

  • Controlled convection currents to promote homogeneity
  • Accurate true power control
  • In-line power monitoring
  • Minimized DC component


  • Glass Annealing Lehr
    Glass enters the annealing lehr at about 6000°C, at which temperature it can support its own weight but still has many internal stresses. Annealing lehrs have several temperature control zones through which the glass is warmed and cooled. These must be properly monitored and controlled for consistency and quality of the glass. This cooling process is critical for the maximum yield of the finished glass.

  • Multi-zone temperature control
  • Easy monitoring with local and central HMI solutions
  • Heat-cool algorithms
  • Speed control
  • Setpoint changes and control stability to 0.5°C in a range of 0-2000°C


  • Glass Tin Bath Roof Heating
    The bath is the forming part in a flat glass production process where it is taken from the furnace spout at 1100°C and leaves the bath at 600°C when it is solid. While in the bath the glass travels through heating, fire polishing and cooling zones. Modern flat glass systems require precise temperature control for these multiple zones. Eurotherm's control systems provide combustion or power control with multi-parameter influence.